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Third Quarter - June 2003

TD Center Welcomes New Manager

Kelly McVey has taken over the reins at the TD Center to replace the retiring Tom Wood. Kelly will be only the third Business Unit Manager of the TD Center in its fifteen year history. "This opportunity is well suited to my background" Kelly says. He previously has held various Marketing and Engineering positions with some very prominent
American companies including Shakespeare, Eureka, Murray and Char-Broil. Kelly is a graduate of Illinois State and holds an MBA from Belmont University in Nashville, TN.

Combining Marketing with Engineering, Kelly has spent over 22 years in the Durable Consumer Goods industry, working with such products as grills, lawn mowers, vacuum cleaners and trolling motors. Kelly expects to use this diverse background to focus the TD Center on meeting the needs of our customers. "Customer service should be a culture, not a department. First we have to meet our customers needs and then we need to exceed them." Kelly first joined ArvinMeritor in 2001 in the Air and Emissions Technology division in the Marketing Department, and was promoted to Director of Marketing in 2002 before joining the TD Center.

Tom Wood to Retire in June

Fishing, grandchildren and slow, country living will be the next job for Tom Wood. The outgoing Business Unit Manager for the TD Center announced his retirement in June. Tom joined the TD Center in 1993 as an Account Manager, taking over the lead in 2000 from then Manager, John Knapp who had retired.

He has led the TD Center through some remarkable changes and the native Hoosier has seen a huge change in the Tool and Die industry in the half century he worked in it. Starting out at the GM Heavy Truck plant in Indianapolis in 1959, Tom earned a level of Tool and Die training that is very rare in modern times. "It was a 8000 hour training
program, counted in tenths of an hour" he says, "I learned everything from welding and grinding to heat treating and part design". Some of the biggest changes in the industry over his 43 years are the use of EDM's and computer software systems, the changes in tool steels and of course, the development of surface treatments to improve productivity.

Tom is looking forward to retirement on two beautiful acres in Vincennes, IN with his wife Donna and their 12 grandchildren. Relaxing and getting caught up on travel and house work will be a welcome change from the daily grind. "There is plenty of yard work and landscaping, but I wont be on a timetable. I'll be able to work as I like.


Die Casting in the Heartland!

The National Association of Die Casting is holding their bi-annual tradeshow in Indianapolis this year. The show will feature vendors with the latest technologies including the TD Center. This is the 22nd tradeshow for the group, the last being held in Cincinnati. NADCA expects thousands to visit Indianapolis and the over 200 booths. The show will run from September 15th -18th.

www.nadca.org

Do not pray for easy lives. Pray to be stronger men. Do not pray for tasks equal to your powers. Pray for powers equal to your tasks. Then the doing of your work shall be no miracle, but you shall be the miracle.

Phillips Brooks (1835 - 1893)


July is a very busy time at the TD Center, so if you are planning on sending us work please Call Ahead for best service!


Surface Prep 101

You wouldn't put a new $3,000, paint finish on a 1966 Corvette if it still had rust on it, would you? Of course not, because the coating is only as good as the surface underneath, if the surface isn't properly prepared the coating will fail. The TD Center focuses on preparing the finish perfectly before our coating, and we have found what works and what doesn't.

Like any job, proper tools are essential, the basics are: finishing stones from 200 through 900 grit, 100 to 400 grit emery paper, agitene (or mineral spirits), 3-5 micron diamond compound and a rotary tool with felt bob. First set aside a clean, comfortable, well lit area to work at. Examine the tool. Shallow pits, scratches and grooves from grinding can often be removed with 100-200 grit emery paper. Deeper pits and nicks cannot be removed, but can be smoothed. Identify the primary working radius and polish in the direction the metal will flow, following the curve of the radius. Use slow, firm movements and be careful to continually move along the radius so you don't create a 'dip'.

Start with rougher grits and move finer and finer. On a very rough surface or with nicks and scratches, start with 200 grit paper and then move to 400 grit and then to abrasive stones. Begin stoning with 400 then move to 600, at this point the metal should be very smooth to the touch, there should be no scratches or lines except from the stone. The areas on either side of the draw radius don't need to be perfect but there should be a smooth transition from the flats to the radius.

When you think the tool is perfect, put a tiny amount of diamond paste on the radius, and use the rotary tool and felt bob to finish the job. The finish should become as shiny as a mirror. Go back and check the finish for lines, any imperfections will show up clearly on the mirror finish. Clean the finished part with agitene and lightly oil to prevent rust.


TD Center
2020 15th Street, Columbus, IN 47201
Ph: 877-832-3687 • Fax: 812-378-1591